CIGARETTE MANUFCTURING PROCESS

  • We specialize in supplying a diverse range of packaging materials for cigarette industries, with a particular focus on the industrial tobacco sector.
  • Universal Tobacco is a specialist manufacturer and supplier that provides a one-stop solution for customers’ requirements in cigarette making and cigarette packaging materials.
  • The company has been engaged in the tobacco industry for more than a decade and now serves customers located in different countries worldwide.
  • Our strength is supported by ample experience in customer care, in-depth industry understanding, and quality products.
  • As a professional supplier of cigarette making and packing materials, Universal Tobacco is dedicated to delivering fine-quality packaging materials to small- and medium-sized cigarette and cigar manufacturers worldwide.
  • We focus on ensuring the best customer satisfaction from every corner of the world.
HOLLOW TUBE SPECIFICATIONS
STANDARD TUBE
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  • Tube length
  • Tube diameter
  • Filter length
  • Tipping paper length
  • 84mm
  • 8.2mm - 0.1mm
  • 15mm - 1mm
  • 25mm - 1mm
LONG FILTER TUBE
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  • Tube length
  • Tube diameter
  • Filter length
  • Tipping paper length
  • 84mm
  • 8.2mm - 0.1mm
  • 20mm - 1mm
  • 25mm - 1mm
X-LONG FILTER TUBES
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  • Tube length
  • Tube diameter
  • Filter length
  • Tipping paper length
  • 84mm
  • 8.2mm - 0.1mm
  • 24mm - 1mm
  • 25mm - 1mm
SLIM TUBES
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  • Tube diameter
  • Filter length
  • Tipping paper length
  • 6.85mm - 0.1mm
  • 15mm - 1mm
  • 25mm - 1mm
SLIM LONG TUBES
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  • Tube diameter
  • Filter length
  • Tipping paper length
  • 6.8mm - 0.1mm
  • 15mm - 1mm
  • 25mm - 1mm

ACETATE FILTERS

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We pride ourselves on producing high-quality cigarette filter rod that provide a superior smoking experience. Our cigarette filter rod are made from premium-grade cellulose acetate, ensuring that they effectively filter out harmful chemicals while maintaining a smooth, satisfying draw. We understand that different cigarettes have different requirements, which is why we offer a range of filter rod sizes and densities to suit any need. With years of experience in the industry, we have the expertise and knowledge to deliver reliable and consistent products to our customers. Whether you’re a large tobacco company or a small boutique brand, we’re committed to providing personalized service and exceptional quality to every customer. Choose us for your cigarette filter rod needs and experience the difference.

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Mono-acetate filter rods

These are made from a single type of cellulose acetate and are the most widely used filter rod type.

Dual-acetate filter rods

These filter rods are made from a blend of two different types of cellulose acetate and are designed to provide a more effective filtration.

Triple-acetate filter rods

Triple filter rods can provide additional filtration, smoking any type of cigarette can still be harmful to your health.

Slim filter rods

These are thinner in diameter than standard filter rods and are designed for use in slim or “light” cigarettes.

Super slim filter rods

These are even thinner than slim filter rods and are often used in ultra-light cigarettes.

Menthol filter rods

These are infused with menthol to provide a cooling sensation when smoked.

Charcoal filter rods

These are made with activated charcoal and are designed to provide additional filtration by absorbing harmful chemicals from the smoke.

Flavor filter rods

These are infused with various flavors such as cherry, vanilla, or chocolate to enhance the taste of the cigarette.

Recessed filter rods

Recessed filter rods are typically used in “light” or “low-tar” cigarettes, and are often combined with other types of filter rods, such as activated charcoal or dualacetate filters, to provide additional filtration.

Ventilated filter rods

These have small perforations in the filter to allow more air to mix with the smoke, reducing the amount of tar and nicotine that is inhaled.

AGRILANE FILTERS

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Filters are available in a variety of configurations, including single, dual, triple, and quadruple modules.
Since taste and flavor vary depending on the filter composition, the configuration is designed based on the
concept and design of the cigarette being developed.

CLASSIC FILTERS
5.30-7.80 mm L + 72 - 144 mm
Agrilane classic filters are widely used across the global cigarette industry, available in various sizes such as King, Queen, Slim, an d Super Slim. These filters can be tailored with different levels of porosity and diameter to align with product concept and flavor directoin.

Mono Acetate Filter

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  • The most popular used Type in Cigarette Industry with 4 different Sizes (King, Queen, Slim & Super Slim)
  • It can be produced upon Customer needs with different PD, Porous and Diameter.

Dual Acetate Charcoal Filter

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  • Consist of 2 combined Segments mainly produced in Charcoal & Acetate
  • Wide Range of Carbon loading available from 1 mg/mm to 6 mg/mm

SPECIALIZED

5.30-7.80 mm -72-144 mm
Designed for a unique smoking experience, our specialized filters include tube-type (hollow), recessed tip, and multi-segment formats. They are engineered to control flow and filtration while allowing innovative designs and functional performance.

Recessed Filter

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  • Unique Mouth-End with no direct Contact with Acetate Tow
  • Different Combination of Other Types of Filters

Hollow (TUBE) Filter

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  • Consist of 2 combined Segments mainly produced in Charcoal & Acetate
  • Wide Range of Carbon loading available from 1 mg/mm to 6 mg/mm

Triple Hollow with Capsulated and Mono Acetate Filter

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  • Multi Segment Filter
  • Activated Carbon
  • Customizing Capsule Flavours
FLAVOURED FILTERS

5.30~7.80 mm     72~144 mm     2.80~3.50 mm

FLAVOURED CAPSULES FOR FILTERS

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Flavored filter capsules offer tobacco manufacturers a simple yet powerful way to enhance any cigarette with premium, exclusive flavors. They provide manufacturers with a versatile tool to enhance brand portfolios, offering consumers the ability to customize the smoking experience with a simple twist or click. This versatility allows brands to cater to evolving preferences, differentiate themselves in the market, and foster brand loyalty. With our expertise in flavor development and technology integration, Körber Technologies is here to help manufacturers unlock the full potential of flavored filter capsules.

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FLAVOURED CAPSULE
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Flavoured capsule filters combine advanced capsule technology with customizable flavor intensity.Options include single or dual capsules, multi-segment structures, and combinations with charcoal for a differentiated and interactive smoking experience.
Capsule Size 1.5-6.0 mm
How we develop the flavors for your filter capsules
  • Collaborative innovation: Innovation thrives in collaboration. We partner closely with tobacco manufacturers to understand their brand ethos, target audience, and market positioning. This collaborative approach ensures that every flavor we create is not just a product, but a reflection of your brand identity. By leveraging our expertise in flavor chemistry and sensory science, we transform ideas into tangible flavor experiences that resonate with consumers.
  • Technology for flavor precision: Technology plays a crucial role in flavor development, enabling us to achieve unparalleled precision and consistency. Our state-of-the-art flavor labs are equipped with cutting-edge analytical tools and flavor modulation technology, allowing us to fine-tune flavors with precision. Through sensory testing and consumer feedback, we continuously refine our formulations to ensure they meet the highest standards of quality and satisfaction.
  • End-to-end support to your production: Our commitment to your success extends beyond flavor creation. From concept development to production, we provide comprehensive support at every stage of the process. We assist with sourcing ingredients, optimizing formulations for production efficiency, and navigating regulatory requirements. Our end-to-end approach ensures a seamless transition from concept to capsule, allowing you to bring your products to market with confidence.